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Flat Gating Duckbill Casting Ceramic Pipe

Introdução de produto:

 

 

The Flat Gating Duckbill Casting Ceramic Pipe is a specialized ceramic component designed for use in the casting of iron, aço, and aluminum. This pipe is engineered to facilitate the smooth and controlled flow of molten metal into molds, particularly in applications requiring precise gating control. The duckbill design of the pipe, coupled with its flat profile, ensures optimal distribution of molten metal, minimizing turbulence and improving the overall quality of the castings.

 

 

Características de desempenho:

 

 

1. Smooth Interior for Enhanced Flow:

 

The interior surface of the ceramic pipe is finely polished, ensuring a smooth passage for molten metal. This design reduces flow resistance and turbulence, helping to prevent casting defects such as inclusions and gas pockets.

 

2. High Resistance to Molten Metal Erosion:

 

The ceramic material used in the flat gating duckbill pipe offers superior resistance to erosion by molten iron, aço, and aluminum. This durability far exceeds that of traditional steel or brick gating systems, leading to longer service life and reduced maintenance costs.

 

3. Simplified Casting Process:

 

The flat design of the duckbill pipe simplifies the gating system, making it easy to integrate into various casting setups. It is particularly effective in directing the molten metal into molds with minimal splashing and optimal flow control, which is crucial for high-precision castings.

 

4. Improved Sand Cleaning and Reusability:

 

The ceramic pipe’s smooth surface and erosion resistance make the cleaning process straightforward, allowing for higher sand reuse rates and reducing the overall labor intensity required for maintenance.

 

5. Enhanced Casting Quality and Yield:

 

By reducing common casting defects and ensuring consistent metal flow, the flat gating duckbill ceramic pipe significantly enhances the quality and yield of castings. This results in higher productivity and a better return on investment for foundries.

 

 

Especificações do produto:

 

 

Flat Pipe Series:

Available with internal diameters ranging from 8mm to 160mm, com comprimentos padrão de 50mm, 100milímetro, 150milímetro, 200milímetro, e 300mm. Custom lengths and dimensions can be produced according to user specifications.

 

Elbow and Tee Series:

Os diâmetros internos variam de 5 mm a 160 mm, with customizable lengths, angles, and shapes to meet specific casting requirements.

 

Três vias, Quatro vias, Série de cinco vias:

Designed with internal diameters from 15mm to 160mm, these pipes can be customized in terms of length, shape, and configuration, and come with corresponding connectors for easy assembly.

 

Produção personalizada:

Pipes can be manufactured according to specific user-provided drawings or design needs, ensuring that they meet the precise requirements of each casting operation.

 

 

Instruções de Utilização:

 

 

1. Inspeção Pré-Instalação:

 

Carefully inspect each ceramic pipe and fitting before installation to ensure there are no cracks or damage that could compromise performance.

 

2. Conexão e montagem:

 

Assemble the duckbill ceramic pipe into the gating system according to the specific needs of the casting process. Ensure that all joints are securely connected to prevent any leaks or displacements during metal pouring.

 

3. Precauções operacionais:

 

During operation, avoid any severe impacts or shocks to the ceramic pipes, as these could cause cracks or fractures. Adicionalmente, ensure that the pipes are stored and used in a dry environment to maintain their structural integrity.

 

4. Limpeza e Manutenção:

 

After use Duckbill casting Ceramic pipe, thoroughly clean the interior of the ceramic pipes to remove any metal residues or sand. Use tools that are gentle on the ceramic surface to avoid scratching or damaging the pipes. Regular maintenance will prolong the service life of the pipes and maintain the quality of the castings.

 

 

Precauções:

 

 

Evite impactos severos:

Handle the ceramic pipes with care during installation and operation to prevent damage from impacts or drops.

 

À prova d'água e à prova de umidade:

Store the ceramic pipes in a dry environment to prevent moisture absorption, which could weaken the material and affect its performance.

 

Flat Gating Duckbill Casting Ceramic Pipe is an essential component for foundries specializing in the casting of iron, aço, and aluminum. Its advanced design and superior material properties ensure smooth metal flow, reduce casting defects, and enhance overall production efficiency. This product is an excellent choice for foundries seeking to improve their casting processes and achieve consistent, high-quality results.

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