Routine Equal-Diameter Two-Way casting Ceramic Parent Pipe

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Routine Equal-Diameter Two-Way casting Ceramic Parent Pipe

Product Introduction:

 

The Routine Equal-Diameter Two-Way casting Ceramic Parent Pipe is a high-performance ceramic piping system specifically designed for the iron and steel casting industry. Made from advanced ceramic materials, this product offers excellent resistance to high temperatures, metal liquid erosion, and mechanical wear, ensuring outstanding performance in extreme casting environments. The flexible design of the equal-diameter two-way pipe makes it suitable for various casting processes, significantly enhancing the quality of castings and overall production efficiency.

 

 

Performance Characteristics:

 

 

1. Smooth Interior Surface for Superior Flow:

 

The interior of this ceramic pipe is finely treated, providing a smooth surface that ensures the molten metal flows smoothly through the pipe, reducing turbulence and preventing defects such as gas pockets and inclusions in the castings.

 

2. Excellent Resistance to Molten Steel and Iron Erosion:

 

Compared to traditional steel runners, the equal-diameter two-way ceramic pipe offers superior resistance to erosion by molten metals. This significantly extends the lifespan of the pipe, reducing the frequency of replacements and lowering maintenance costs.

 

3. Simplified Operation and Process:

 

The design of the equal-diameter two-way pipe simplifies the casting process, making it easy to operate. Straight pipes, elbows, and tees can be flexibly connected with corresponding joints to meet various casting needs, ensuring a more efficient and stable production process.

 

4. Reduced Cleaning Effort and Labor Intensity:

 

The ceramic pipe’s superior resistance to erosion minimizes sand adherence and wear, making the cleaning process easier and increasing the reuse rate of sand. This significantly reduces labor intensity in the foundry.

 

5. Improved Casting Quality and Yield:

 

By minimizing common casting defects such as sand inclusion and erosion, the equal-diameter two-way ceramic pipe significantly improves the quality of castings and increases yield, meeting high casting standards.

 

Product Specifications:

Straight Pipe Series:

Available in internal diameters ranging from 8mm to 160mm, with standard lengths of 50mm, 100mm, 150mm, 200mm, and 300mm. Custom lengths can be made to order based on specific user requirements.

 

Elbow Series:

Internal diameters range from 5mm to 160mm, with lengths and angles customizable according to user requirements.

Three-Way, Four-Way, Five-Way Series:

Internal diameters range from 15mm to 160mm, with lengths and shapes customized to user specifications, accompanied by corresponding connecting joints.

Custom Production:

Special specifications can be produced according to user-provided drawings or design requirements.

Usage Instructions:

1. Pre-Installation Inspection:

 

Before installation, carefully inspect the ceramic pipes and fittings for any cracks or damage to ensure their integrity.

 

2. Connection and Assembly:

 

Based on specific casting process requirements, connect the straight pipes, elbows, and tees using the corresponding joints. Ensure that the joints are securely fastened to prevent any loosening during the casting process that could affect casting quality.

 

3. Operational Precautions:

 

During use, avoid subjecting the pipe to severe impacts to prevent damage to the ceramic material. Additionally, ensure that the pipe is used and stored in a dry environment to extend its service life.

 

4. Cleaning and Maintenance:

 

After use, regularly clean the interior of the pipe to prevent the accumulation of metal residues. Use appropriate tools during cleaning to avoid scratching the ceramic surface.

 

Precautions:

Avoid Severe Impact:

Ceramic materials are relatively fragile, so handle with care during operation and transportation to avoid severe impacts.

 

 

Waterproof and Moisture-Proof:

Store the casting Ceramic Parent Pipes in a dry environment and avoid exposure to moisture to prevent the ceramic material from absorbing moisture, which could affect its performance.

 

 

The Routine Equal-Diameter Two-Way casting Ceramic Parent Pipe is an essential component in the iron and steel casting industry, offering exceptional resistance to high temperatures, erosion, and mechanical wear. Its superior design and performance greatly enhance the quality of castings and production efficiency, making it a valuable asset for foundries looking to improve their processes and achieve consistent results.

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